In 2012, the United States proposed "industrial Internet", in 2013, Germany proposed "industry 4.0", and in 2015, China proposed "made in China 2025". With the boom of industrial Internet of things, AR, cloud computing and other technologies, many excellent manufacturing enterprises around the world have started to build smart factories. Realizing automation, informatization and intelligence smart factories is the development trend of industrial manufacturing in the future. So, as the main force of intelligent factory industrial robots, what are the application scenarios?
Robot stacking:
The type of packaging, factory environment and customer demand will make stacking a headache in the packaging factory. The biggest advantage of stacking robot is to free up labor force. One stacking machine can replace the workload of at least three or four workers, greatly reducing labor costs. Palletizing robot is neat, automatic pallet packing the goods, in the end of the actuator is equipped with mechanical interface, you can talk with in gripper, palletizing robot application in more occasions, its application in industrial production and the stereoscopic warehouse, the use of palletizing robot will no doubt greatly enhance raw plant power, reduce the working strength of workers, under the specific bad working environment also play the role of effective protection of the personal safety of workers.
Robot stamping:
Stamping robots can replace manual operation of repeated labor in order to realize the production of mechanical automatic, can under the condition of high speed operation in a different environment can ensure the personal safety, thus is widely used in machinery manufacturing, gold smelting, electronics, light industry and atomic energy enterprise, because of the repetitive movements in these industries in the production process is relatively more, so in these industries use stamping robots will be very high, the value of goods produced in these industries use stamping robot efficiency will be very high, so as to lead to higher profits for the enterprise. Manipulator full automation solution: save manpower and material resources, reduce the cost of the enterprise in the production process. Take out the good products placed on the conveyor belt or accept the platform to transfer to the designated target location, as long as one person management or one person at the same time to see two or more sets of injection molding machines, can greatly save labor, labor cost savings, make automatic assembly line can save the use of the factory.
Robot sorting
Sorting is the most complicated part of internal logistics, and it often consumes the most labor time. Automatic sorting robot can achieve 24 hours of uninterrupted sorting; Small area, high sorting efficiency, can reduce 70% of labor; Accurate and efficient, improve work efficiency and reduce logistics cost.
Robot high-speed sorting can accurately track the speed of conveyor belt in the rapid assembly line work, through visual intelligent identifying the location of the objects, color, shape, size, etc., and shall be carried out in accordance with the specific requirements of packing, sorting and arrangement work, with its fast and flexible features greatly improve the efficiency of enterprise production, reduce the operation cost of enterprises.
Performance: support rs232/485, TCP/IP custom communication; Support EtherCAT, Modbus 485, Modbus TCP standard bus communication;
The motion control module is responsible for the processing and motion control of machine kinematics, path planning and other algorithms. The vision module includes vision calibration, template matching and image processing.
The tracking module matches the visual processing results and the operation of the external conveyor line to carry out dynamic tracking and realize the seamless docking of machine and vision.
Robot welding
Using robot for welding can greatly improve production efficiency and economic efficiency. Welding parameters play a decisive role in the results of welding, manual welding, speed, dry elongation and so on are changing. The moving speed of robot is fast, up to 3m/s, even faster. The welding efficiency of robot can be increased by 2 ~ 4 times than that of manual welding, and the welding quality is excellent and stable.
Robot laser cutting
Laser cutting when using industrial robot flexible working performance, cutting processing workpiece size is different, according to the customer can choose robot suit or inversion, to teach the different products programming or off-line programming, robot's sixth axial loading of optical fiber laser cutting head for three-dimensional cutting irregular workpieces. The processing cost is low. Although the one-time input of equipment is expensive, the continuous and large amount of processing ultimately reduces the comprehensive cost of each workpiece.
Robot spraying
Spraying robot is also known as spraying robot, is able to carry out automatic painting or spraying other paint industrial robots.
The spraying robot accurately paints according to the trajectory without deviation and perfectly controls the starting of the spray gun. Ensure the specified spray thickness is kept to a minimum. Spraying robot spraying can reduce the waste of spraying and spraying agent, prolong the filtration life, reduce the content of putty in the spraying room, significantly lengthen the working time of the filter, and reduce the fouling in the spraying room. Transport level increased by 30%!
Robot vision applications
Robot vision technology is to add machine vision to industrial robot application system and coordinate with each other to complete the corresponding work.
The application of industrial robot vision technology can avoid the influence of some external factors on the inspection accuracy, effectively overcome the influence of temperature and speed, and improve the inspection accuracy. Machine vision can detect the shape, color, size, brightness and length of products, etc. With industrial robots, it can complete the positioning, tracking, sorting, assembly and other requirements of materials.
